Product Description
Induction Based Copper Melting Furnace 15 kg. With Tilting Unit
Useful for:High volume Industrial manufacturers, wire manufactures , Scrap Melting etc.
Product Features:
- Perfect Homogeneous mixing due to auto stirring effect for increased productivity and perfect alloying.
- Economical, Efficient and Simple in Operation.
- Energy saving flameless device and also 80% income tax depreciable.
- Does not affect room temperature.
- Heat and power loss reduced.
- Works on 3 Phase connection.
- Provides controlled pouring of metal due to manual tilting unit.
- Metal can be added easily during the melting process for continuous melting operation.
Technical Specifications:
- Technology: IGBT Based.
- Power Supply & Voltage: 3 Phase 440 Volts A/C
- Absorbed Power: 25 KW/H.
- Capacity of Crucible: 15 Kgs. Copper.
- Maximum Temperature & Type: 1200Degrees, K Type.
- Melting Time: 25 to 30 Minutes.
- Cooling Water Temperature: 35Degrees Max.
- Machine Weight: Approx 79 Kgs.
- Chiller Weight: Approx 130.5 Kgs.
- Tilting Weight: Approx 60 kgs.
- Machine Size (LxWxH): Approx 80 x 60 x 113 (cms).
- Chiller Size (LxWxH): Approx 84 x 59 x 105 (cms).
- Tilting Size (LxWxH): Approx 84 x 62 x 92 (cms).
Efficient Copper Melting SolutionThis induction-based machine simplifies the copper melting process, offering a streamlined approach for industrial manufacturers. With an hourly capacity of 15 kg, it ensures productivity and consistent output. Its reliable PLC control system eliminates manual intervention failures, while air cooling extends equipment lifespan. The tilting unit enhances convenience and safety when transferring molten copper to molds.
Technical SpecificationsOperating at a frequency of 50 Hz and powered at 5000 watts, the machine supports dual voltage440V and 220-240V. Its compact dimensions (56 x 51 x 81 cm) make it suitable for diverse workshop environments, while a solid carbon steel construction assures durability. The machine weighs 80 kg and is available in attractive blue & black shades.
FAQs of Induction Based Copper Melting Machine 15 Kg. With Tilting Unit:
Q: How does the induction-based copper melting machine work?
A: The machine uses electromagnetic induction to rapidly generate heat within the copper, melting it efficiently without direct contact. Its PLC control manages operations, ensuring consistent and controlled melting cycles.
Q: What is the process for using the tilting unit during copper melting?
A: After the copper is melted, the tilting mechanism allows operators to pour the molten metal safely and precisely into molds or containers, improving workflow and minimizing spillage risks.
Q: When should I use the copper melting machine for optimal productivity?
A: For best results, operate the machine during regular working hours, in a well-ventilated workshop, maintaining recommended power and cooling settings for sustained productivity and equipment longevity.
Q: Where can the Induction Based Copper Melting Machine be installed?
A: Its compact size is suited for industrial workshops, manufacturing plants, or foundries. Ensure a stable power supply of either 220-240V or 440V, with adequate air circulation for cooling.
Q: What are the advantages of using an induction-based melting furnace?
A: Induction melting offers rapid heating, energy efficiency, precise temperature control, reduced oxidation, and improved safety compared to conventional furnaces, enhancing product quality and operational sustainability.
Q: How do I maintain the cooling mode for efficient operation?
A: Regularly inspect air filters and ventilation around the unit to maintain effective air cooling, preventing overheating and ensuring consistent performance throughout each melting cycle.
Q: Is the machine suitable for automated production lines?
A: No, this model is not automatic or computerized, but the PLC control simplifies operation. It is suitable for semi-automated or manual processes, making it ideal for small to mid-sized production requirements.