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Product Description
Induction brazing is the process of joining two or more metals using induction heating. Induction heating utilizes the electromagnetic field to provide heat without contact or flame. Induction brazing is more localized, repeatable, and easier to automate compared to traditional torch brazing. Induction brazing has been around for a long time but is only now coming into wider use due to advancements in induction heating power supplies.
Induction brazing can be used to join a wide variety of metals, including nickel, copper, cobalt, titanium, and steel. Some non-metals, such as ceramics, graphite, and glass can also be brazed using induction. It is a great way to join dissimilar metals and alloys, thanks to its localized heat and ability to join metals without melting them. Because induction brazing uses an electromagnetic field rather than flame, it can be used in many places where flame brazing is not possible or not safe.
Specification/Additional Details
Made in India
IGBT
Three phase
440 volt AC
5 kW to 10 kW
35 Degree C
Efficient Induction-Based Heating
The induction technology delivers rapid, uniform heating directly to the metal, significantly reducing processing time and improving energy consumption compared to traditional heating methods. This machine is ideal for consistently high-quality metal brazing, hardening, and annealing.
Versatile Industrial Applications
Designed for a range of metalwork applications, the machines semi-automatic control system combines ease-of-use with precision. Its suitable for manufacturing environments demanding quality, repeatability, and safety in processes like brazing and metal hardening.
Reliable Performance with 1 Year Warranty
Engineered with robust materials and state-of-the-art components, this induction brazing machine operates at 440 volts for optimal efficiency. It comes with a one-year warranty, underscoring our commitment to quality and post-installation support.
FAQs of Induction Brazing Machine:
Q: How does an induction brazing machine operate compared to conventional heating systems?
A: An induction brazing machine functions by using electromagnetic fields to heat only the designated area of the metal workpiece. This targeted and rapid heating results in quicker processing times, reduced energy use, and minimal thermal distortion compared to flame or resistance heating.
Q: What metals or joints can be brazed using this machine?
A: The induction brazing machine is designed for use with a variety of metals such as steel, copper, brass, and aluminum. It is well-suited for joining, annealing, or hardening components in manufacturing or repair environments.
Q: When should I use the induction brazing machine for annealing or metal hardening?
A: Use the machine during manufacturing or maintenance when parts require enhanced strength or flexibility through annealing, or when a hard, wear-resistant surface is needed through hardening. Its precise control ensures consistent and repeatable results.
Q: Where is this induction brazing machine most effectively utilized?
A: This machine is best utilized in industrial and manufacturing environments, including automotive, aerospace, tool making, and repair facilities. Its semi-automatic operation and reliable performance suit both small batch and large-scale production lines.
Q: What advantages does semi-automatic operation provide?
A: Semi-automatic operation allows for user-friendly control and consistent heating cycles, reducing the potential for human error while enhancing process stability and productivity.
Q: How is the machine powered, and what infrastructure is required?
A: The machine is powered by a 440-volt electrical supply. Ensure your facility is equipped with a compatible power source and necessary safety measures to operate the equipment effectively.
Q: What benefits can I expect from using this induction brazing machine?
A: Operators benefit from faster cycle times, superior joint quality, reduced operational costs, and safer, cleaner work environments due to the flameless, contactless heating process.
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